Repairing a single-lever mixer with your own hands: frequent breakdowns and their elimination

A single-lever, or as it is also called a joystick, mixer confidently takes the place of obsolete valve devices. It is simple, easy to use and quite reliable. You can repair it yourself, without turning to a plumber for help.

After reading the article we presented, you will be able to repair a single-lever mixer with your own hands. We have listed all types of breakdowns typical for this type of plumbing fixtures. We describe in detail how to fix breakdowns. Taking into account our recommendations, you can easily repair a device with one lever.

Advantages of a single lever mixer

Like any mechanism, the mixer sometimes breaks down. The failure of a plumbing fixture in the bathroom or kitchen is the most common breakdown, which is impossible not to notice - puddles on the floor and the irritating sounds of falling drops that do not stop day or night will not leave anyone indifferent.

The above troubles can be eliminated quite simply and quickly on your own. Of course, for this you need to at least theoretically become familiar with the internal structure of the mixer, know the reason for its failure and how to eliminate it.

A single-lever mixer is a plumbing fixture that is characterized by its simplicity of design, excellent functionality, durability and, most importantly, ease of operation.

All these issues will be discussed in detail below.

However, first let’s look at the advantages of this plumbing fixture, to which it owes its popularity:

Simplicity and maintainability. This has already been mentioned above - due to its simplicity, a single-lever mixer lasts a long time, and this period can be extended by timely repairing the product.
Ease of use. There is no need to turn the valves; just lift the mixer joystick up in one motion to let the water flow. To adjust the temperature, the lever is turned left and right, and the pressure is adjusted by vertical movement of the lever.
Durability. The simpler the design, the less often it breaks - a single-lever mixer consists of a small number of parts, and if you treat it with care and install a filter on the water, the product is guaranteed to last more than 10 years. Of course, this only applies to high-quality faucets.

On sale you can often find products made from fragile, short-lived, but very cheap silumin. In the best case, such a mixer will work for two years.

It is worth mentioning simple repairs. Simply put, any smart housewife can do a simple repair of a single-lever mixer with her own hands. Basically, it all comes down to a banal replacement of the disk cartridge or ball, depending on the design of the device. But let’s not get ahead of ourselves and consider the internal structure of the mixer.

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Single lever mixer for bathroom installation

Easy to use device

Originally designed mixer

Brass shut-off and control valves

What is needed for repair

Before you start repairing a kitchen faucet with your own hands, you need to prepare all the tools and necessary faucet components.

You will need:

Hex wrench;
Adjustment key;
Cutter knife;
Screwdriver and hammer.

Repairs also require additional materials - dry rags, lubricant. And if the faucet leaks, you will have to buy additional spare parts: a new cartridge or its parts (for a single-lever mixer), sealing rings, a faucet axle (for a two-valve design).

Device design with one handle

Let us repeat once again: the design of a single-lever mixer is quite simple. There are no traces of constantly breaking crane boxes here.

If you do not take into account the presence of spouts, shower heads, and various types of switches, the device consists of only two main parts: a monolithic metal body and a cartridge with a locking device consisting of two disks or a ball. They are “responsible” for controlling the flow of water and regulating its temperature.

The design of a single-lever cartridge mixer is characterized by simplicity and a minimum of parts: the cartridge is a consumable material, the rest of the parts are permanent, but can be replaced

The cartridge is placed in a housing and securely secured inside with just one nut, which is neatly hidden under a decorative cap. The cartridge control joystick is installed directly on its lever. Everything is simple, no tricky elements, therefore no serious damage.

The internal structure of a single-lever mixer may differ - a disk cartridge and a ball can open/close the water and regulate its temperature. Let's consider the structure of both designs.

Disk version design

As the name implies, inside such a device there is a special cartridge bulb with a locking and adjustment mechanism. In expensive faucets, the cartridge is made of high-quality ceramics; in budget options, it is usually plastic.

An inexpensive cartridge model whose body is made of plastic. The valve of a disc mixer is a pair of discs with holes for cold, hot and mixed water in the cartridge. When the surfaces of both disks are aligned, the flow through the device stops

The cartridge mixer is very easy to use, but those people who are accustomed to a valve mixer will need to practice a little at first, since the joystick turns very easily.

But you get used to the good things quickly: the desired temperature and water pressure can be adjusted with one easy movement. When the disks are partially or completely combined, a stream with the characteristics required by the user is formed.

The cartridge mixer consists of:

Spout, or, as it is also called, “gander”.
Switch equipped with a fixing screw.
Lock nut.
Actually, the cartridge.
Housings with a seat for a cartridge.
Gaskets, studs, nuts - parts to ensure tightness.

The locking mechanism discs are most often made of ceramic, less often of a steel alloy. There are protrusions on the top and holes on the bottom, their shape is complementary to each other. When fully aligned, the projections overlap the holes, resulting in a sealed connection.

When partially blocked, water flows into the spout. The smaller the protrusions of the upper cartridge cover the holes of the lower part of the shutter, the stronger the jet.

A rod is attached to the upper disk, the position of which can be changed to move the plates relative to each other. This way the amount of water passing through the cartridge plates is adjusted.

It should be noted that the plates are ground together very tightly - this is a necessary condition for the normal operation of the mixer. For this reason, cartridge models really “dislike” dirty water with foreign mechanical suspensions, since miniature particles get between the plates and lead to their rapid wear, resulting in premature failure of the shutter.

To extend the life of the product, some manufacturers immediately install a filter for rough water purification in front of the inlet pipe of the mixer at the factory. It is recommended to follow their example: install a good filter on the water supply yourself and safely supply purified water to all plumbing fixtures.

What does a ball mixer consist of?

As in the case of the disk model, the name indicates the design features of the shutter mechanism of the device. In the ball model of the mixer, the water pressure and its temperature are regulated by a special ball.

The part is made of metal, the ball is hollow inside. The outer part is perfectly polished. The ball has three holes - two for cold and hot water, the third for mixed.

The rod is rigidly attached to the part, its other end is attached to the mixer control handle. Thus, when you press the handle, the rod rotates the ball, opens/blocks access to water and regulates the temperature of the stream.

Scheme of a ball mixer. The principle of operation is the same as that of the disk counterpart, but the design differs in some details

Operating a ball mixer is much easier and more convenient than a disk mixer, since the parts are smooth, perfectly adjusted, and the joystick moves very smoothly and softly. The ball is installed in a kind of sleeve cartridge, which can be easily removed from the device in case of repair or replacement.

By analogy with a disk device, a ball mixer is very demanding on water quality and reacts poorly to hard water and high iron content.

Most ball valve leaks occur due to debris getting into the gaps between the ball and the rubber seats that hold it. Installing a water filter in front of the mixer in this case is also considered a mandatory procedure.

Repairing a two-valve tap - top tips

How to fix this type of faucet? It is necessary to disassemble and replace worn elements - the valve axle and/or gasket.

The sequence of work in this case will be as follows:

The water is completely shut off, after which the valve flywheel is moved to the operating position so that excess pressure does not act on the parts.
Next, you need to disassemble the structure - to do this, remove the decorative caps and remove the screw that secures the flywheel. To do this you will need a screwdriver. Next, the old crane axle box is replaced with a new one of a suitable size, and the structure is put back together.

If the gasket is worn out, it is simply removed and a new one, lubricated with plumbing grease, is installed in its place.

Often valve mixers need to be repaired because the seal has leaked. Then it needs to be disassembled using the same algorithm and the worn packing replaced.

And sometimes, in order to adjust the valve tap, it is enough to just tighten the stuffing box, as shown in the video:

Advice! Replacement of the packing is only necessary when the bushing is tightly tightened and there is still a leak. The following are used as packing (for old faucets):

Rubber tube of appropriate dimensions;
Burlap threads;
Twine impregnated with drying oil.

If you see that the threads on the parts have worn out, then this indicates that it is time to update the plumbing.

How to fix a ball mixer?

The ball mixer was invented almost half a century ago, and since then its design has essentially not changed. It is very simple and quite reliable - there is nothing to break here.

If any problems arise, most often they are associated either with low-quality materials from which the plumbing fixture is made, or with bad water. As in the case of a disk mixer, the gaskets must be removed, carefully examined for damage, and then either replaced or cleaned of dirt, washed, dried and reinstalled.

The most common problem with a ball valve faucet is poor flow. Occurs most often due to a clogged ball mechanism

For ball valve faucet models, the disassembly and repair process is similar to the one above. The only difference is the position of the ball, which rotates relative to the rubber seats tightly pressed to it. The contact density of the parts is ensured by the water bursting the mechanism.

The lever itself, which transmits movement to the control rod, is removed in the same way as in disk models: you need to uncork the decorative plug, unscrew the screw, remove it, and then remove the mixer lever.

Next, you need to unscrew the clamping nut and remove the washer that is located under it. This opens up access to the ball. The ball itself is easy to remove - you just need to pull the rod.

Internal view of a ball mixer. The ball valve mechanism is located inside a cartridge made in the form of a sleeve. The ball inside it is held by saddles, the strength of the position of the sleeve itself is ensured by a cuff and springs

At this point, disassembling the mixer can be considered complete and we can begin inspecting the parts, replacing them or cleaning them from contaminants.

As noted above, most often the problem consists of deposits of salt and grains of sand on rotating parts and the mixer elements in contact with them. All dirt must be carefully removed and the springs must be inspected - they can also be dirty. In addition, the springs may lose their elasticity and need to be replaced.

The cause of a faucet breakdown may also lie in the ball itself. Ideally, it should be made from high quality stainless steel. In this case, it only needs to be cleaned of dirt.

In fact, manufacturers, especially Chinese ones, skimp on expensive materials and produce parts from low-quality metal. Over time, the surface of such a ball begins to peel off and rust, the water holes become clogged with rust particles and the mixer fails.

In this case, cleaning the surface will not help; the ball will have to be replaced. The old part, as in the case of a disk cartridge, needs to be taken with you to the store for comparison.

You need to reassemble the ball mixer in exactly the reverse order, work very carefully and center the parts. An incorrectly installed element will wear out quickly and may cause another breakdown.

A separate item needs to be mentioned is the most common and, at the same time, insignificant problem - clogging of the mixer aerator. This small part is a regular mesh and is designed to prevent splashes. Over time, the mesh cells become clogged with salt deposits and miniature particles of debris.

Removing the aerator is very simple - you need to unscrew the washer at the end of the spout and pull out the part. If the mesh has not become completely unusable, but is simply clogged, it needs to be cleaned and replaced.

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Step 1: Unscrewing the aerator from the faucet body

Step 2: Using an adjustable wrench during disassembly

Step 3: Soak the aerator overnight in vinegar

Cleaning the aerator before reinstallation

The aerator can be replaced if you can find an analogue that is suitable in size, or, as a last resort, use a mixer without it.

Another problem is clogging of the flexible mixer connections.

Flexible connections - rather thin tubes - have a small diameter and can easily become clogged. Particularly prone to blockages are the connections between tubes and other parts.

Considering the state of modern water pipes and the quality of city water, there is nothing unusual here. In this case, you need to turn off the water, unscrew the inlets, clean them, inspect them for damage to the threads and install them back.

Some tips for prevention

Being able to repair your kitchen faucet yourself is a great way to save money. However, repairs cannot always completely restore the efficiency of the faucet, and it is often easier to simply replace the faucet in the kitchen.

Keep in mind that:

The most durable structures are considered to be those made of heavy metals (brass);
The lowest quality are Chinese or Turkish silumin products;
The convenience of the single-lever device is obvious - it can be opened with one free hand. It is also easier to repair, since the design contains fewer spare parts.
Faucet repairs can be prevented. Most often, the main cause of malfunctions is contaminants coming from the water main. Therefore, installing special coarse water filters will help you keep your faucet intact longer.

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Troubleshooting

Let's consider the sequence of actions for diagnostics:

First, you need to pinpoint the location of the faucet leak and find out whether the battery leaks when it is turned or unscrewed. If water comes through when the faucets are open, the gasket must be replaced, and if water comes out of the faucet spout when the lever is closed, the head gasket must be replaced.
Squeaking, difficulty moving and leaking water where the handle meets the battery body, irregular flow or annoying dripping from the spout are signs of damage to the single lever faucet head.
Uneven drainage from the spout, often causing water to splash around the sink, may indicate a dirty or damaged aerator.

Remember that all plumbing work must be performed with the tap closed. Otherwise, the entire kitchen or bathroom may be flooded with water.

Guaranteed success

As you can see, we can easily repair our leaky faucet. However, there is one universal condition: we must have the right tools that will not damage the sensitive components of the battery. It will also be important to use only high-quality new gaskets and rings. Remember that even an old, unused gasket can lose its properties, and replacing it will not help.

It will be much better to go to the store when you notice the error. A similar situation applies to replacing a faucet head. It is best to buy a completely new and high-quality product that was manufactured by a trusted manufacturer. Only such actions will give us confidence that the replacement will end in eliminating the fault.

Determining the exact cause of the leak

To find out what kind of kitchen faucet repair needs to be done, first determine the cause at different places of the leak source:

liquid flows from the spout fastener with the body;
flows below at the installation site to the water supply pipes or supply hose;
water oozes from the valve or faucet body below, at the connection with the sink;
when the handles are blocked, drops or a small stream flow from the gander;
when the valves are open, there is insignificant pressure or complete absence;
There are damages on the case that allow moisture to pass through.

You can fix almost all of these breakdowns without a complete replacement and on your own.

Leaking under the sink

Leaks under the sink are caused by a damaged hose or a worn gasket at the point where it is attached to the body. To repair, read how to disassemble a faucet in the kitchen and purchase a whole hose or rubberized sealing rings, and then replace it.

Leakage in spout mounting

It is not uncommon for a rotary tap to run in the fastening of the body and spout. This happens due to wear of the gasket. When correcting defects, you need to replace them, as well as install new rubberized rings for sealing.

Weak water flow

Poor flow in the faucet in kitchens occurs due to clogging of the filtration aerator, breakdown of the valve that functions as a lock, damage to the gaskets or cartridge. First you need to unscrew the aerator and clean it. If the pressure has not increased, then repairs will not be possible without replacing parts.

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Gander leak

A situation often arises when a two-valve type kitchen faucet drips. A gander leak is one of the main operating problems. This occurs due to damage to the gasket when turned on and clogging of the filter, leading to delamination in the metal pipe under strong water pressure. In single-lever mechanisms with a cast body and a non-disassembling ebb, the components completely replace everything, leaving the cartridge.

Other reasons

It happens that the mechanism leaks due to limescale deposits on the parts. To eliminate the leak, disassemble and clean the parts with special products to remove lime salts.

Cleaning the aerator

Lime deposits are added to the water aerator sieve. When they almost completely clog the small mesh, you get nothing from the battery except a thin trickle of water. To avoid this, the aerator should be cleaned several times a month. Simply unscrew it from the spout (some manufacturers add special plastic keys to their batteries). Then clean the aerator by rinsing it under running water and, if the sieve is very rocky, we immerse it in vinegar diluted with water in a 1:1 ratio. Finally screw the aerator on, remembering to install the gasket.

Let's look at the reasons why it may drip from a kitchen faucet.

There can be several reasons for the formation of leaks:

Incorrect use. Any equipment has certain operational characteristics. When providing a guarantee for their products, each manufacturer stipulates a number of restrictions, the violation of which leads to accelerated wear and tear. And often it is almost impossible to carry them out or control these parameters.
Poor workmanship or poor quality materials. Often, when making a certain purchase, a person tries to choose an inexpensive product, trying to use financial resources economically. But often this turns into not just inconvenience, but a direct loss of money when forced to replace a defective product. Particularly unpleasant are cases when a breakdown occurs in the absence of people. When purchasing a faucet for your apartment, it is better to pay for the brand, because this concept also includes such an indicator as product quality. However, the low cost of a popular brand should alert you - most likely, this is a low-quality fake.
Natural wear and tear associated with long-term use. The taps open and close many times during the day; its locking parts (gaskets, axle boxes, cartridges) work intensively and wear out quickly. Therefore, the best way to avoid leaks is timely forced replacement of quickly wearing components.
One of the reasons for the breakdown may be poor build quality. The most common errors are misalignment of parts, destruction of seals due to too much tightening. Manufacturing defects cannot be ruled out, so a thorough inspection upon purchase is required.

Preparing for work

Repairing a faucet if it is leaking should be done with the water turned off at the riser or in front of the flexible connection. You should first make sure that this procedure is possible - ball valves may become jammed due to limescale deposits after the shut-off unit has been stationary for a long time.

If water drips in a one-handed faucet and you feel the cartridge handle move slightly without locking in a certain position, this indicates a complete failure of the unit. For repairs, you can purchase the necessary cartridge in advance (if you do this on the market, you should agree with the seller about the unlikely possibility of replacement) - almost all devices for standard mixers have standard dimensions and location of the mounting sockets.

To repair crane axle boxes made of ceramics, repair kits are sold in trade if the necessary parts are not included in the package. Here, the option of early purchase is not so rational, since the crane axle boxes are not unified and differ in their design. To avoid making mistakes, it is better to remove one of them in the mixer and present it to the seller for selection of similar parts.

If you remove the hot water faucet and turn off its supply in the central riser, it is quite possible to get by with cold water for a certain period of time before repairing the faucet.

Repair tools and consumables