Finishing surfaces with Plastic panels is a facing method that is chosen by many nowadays as the best. After all, it is fast, simple and relatively cheap. However, during the work, the first question that arises is: how to cut the plastic panel? There are several possible ways, after considering which you can choose the most wonderful option for yourself.
What are they made of?
The starting raw material for PVC slatted panels is polyvinyl chloride , which is poured into a die (mold) under high pressure. This method is called the extrusion method. To add color to the material, ground real chalk is added, the amount of which is generally no more than 40%. In addition to coating with paint, panels are decorated using thermal printing or offset printing, but the latter method is not used as often due to its higher price.
Thermal printing is applied on a special machine using a hot roller, which presses the thermal film to the surface of the product. In this way, it is possible to achieve quick transfer of the design and a clear and light print, and the panel itself does not need to be finished with varnish , unlike the use of offset printing.
You might be interested in a note about how to decorate a room with a bathroom with PVC panels with your own hands.
[custom_ads_shortcode1]
Advantages of laser equipment
Engraving, as well as the technological process of cutting on a laser machine, is especially distinguished by the fact that the cutting beam is relatively thin, and the parameters are such that minimal physical and temperature effects are applied to the manufactured material using a laser device.
This is a definite advantage compared to outdated manual material processing technology.
However, in order for it to work, it is necessary:
- Have special skills.
- Work in graphic computer editors such as AutoCad.
- Understand that different models have different control methods.
Laser machines can be used to cut even asymmetrical products quite quickly, efficiently and economically. When working with plastic materials, additional milling equipment is used.
During this process, product processing is significantly accelerated, creating a more flexible and convenient production mechanism. The end result, even when processing a rather complex structure, makes it possible to produce high-quality and inexpensive products.
Electric jigsaw and angle grinder
Using an electric jigsaw is a quick but not very good method. It is unlikely that it will be possible to achieve a very even cut with its help; also, chips often appear along the edge of the panel, so it is best to abandon this option, giving preference to the same angle grinder. The use of this tool will ensure an even cut, but solely due to high speeds, the panel begins to emit an unpleasant aroma and toxic substances.
[custom_ads_shortcode1]
Rules for caring for an apron
The apron should be washed periodically with soap and water using a soft sponge or cloth. Instead of soap, you can use dishwashing liquid, but it may leave streaks if you don’t wash it off well enough. It is better not to use abrasives, and if there is frozen fat, try to soak it with soap. As you use it, you need to make sure that children do not scratch the material, and also prevent its sudden overheating, although expensive panels are quite resistant to this type of damage. You shouldn’t skimp on the quality of the material, because it should serve you faithfully for a long time.
Hacksaw
This tool can be found in any workshop at home. For those who are not ready to spend money on purchasing a cutter, using a hacksaw is truly an option for completing the task of cutting panels. Yes, this option takes a little more time, but with a small amount of work this will not greatly affect the time it takes to finish the walls.
It should be noted that a hacksaw for metal is most suitable for cutting panels, and if you use a tool for wood, then the blade should have fine teeth - for cross-cutting.
[custom_ads_shortcode2]
Jigsaw
Using such a power tool will help you cope with cutting panels and will reduce labor intensity compared to a hacksaw or construction knife. It is convenient to use a jigsaw when preparing a large number of workpieces.
When performing work, the cut location is first marked on the front surface, and then smoothly cut to the required size, drawing the tool along the marking line. Cellophane or other material is placed under the support foot of the jigsaw to prevent scratches on the PVC panel. In the case of simultaneous cutting of several workpieces, they are held together with plastic clamps or wrapped with transparent tape. In this case, it is better to isolate the front surface from tape (lay a sheet of paper).
Knives
There are a couple of options here:
- Primitive kitchen knife
- Construction knife
- Stationery knife
Although this tool is considered the least suitable for cutting PVC products, one or two strips can be cut off during repair work and replacing panels. But for large jobs it is not advisable to use it - the process will be long and painful;
The best option. You can buy it in a store, or you can make it yourself from a sheet of steel 3-5 mm thick;
Often used for cutting panels. Using a square or a straight piece of wood used as a ruler, you can achieve an even cut.
[custom_ads_shortcode3]
Cutter
This device is convenient when speed and high-quality cutting of the end of the workpiece is important to solve the problem. The speed of operation of such a tool is high, while the quality is better than any of those described above. But, during work, you need to carefully inspect the panel for possible chips and lay it inside out towards the cutter, and with its face towards the supporting surface. This is due to the fact that the cutter can push the surface of the PVC workpiece by 2-5 millimeters.
The tool simplifies and speeds up installation work. Buying a cutter will forever close the question of how to cut a plastic panel, and other methods will no longer be relevant. When using it, it is important to remember that it will not be possible to trim in place with such a tool.
How to cut plastic panels correctly?
To get a good result when cutting you need to follow specific rules . Among them there are both general instructions and recommendations for working with a specific tool:
- It is not permissible to work with material that has been brought in from the cold - it should be burned before cutting. Cooled PVC becomes brittle, which leads to chipping along the cut edge.
- The slatted panels should only be cut from the front side. Otherwise, the profile will become wrinkled, and there may be difficulties during the installation process.
- Using an angle grinder, an electric jigsaw or a hacksaw allows you to cut a stack of panels at once .
- When working with a knife, it is necessary to use a guide on which the tool will rest during cutting.
In this case, they must be placed on two supports so that they do not sag, and the uncut edge must be rested against the wall - this will prevent the panels from moving during cutting. When using a power tool, it would be a good idea to wear safety glasses, since the likelihood of splinters getting into your face during work is very high.
This, as we have already said, can be a square or a wooden strip . The guide is placed to the cut line, the panel is cut and broken, then the material is trimmed on the other side.
That's all. The main methods of cutting PVC panels have been discussed and all that remains is to decide on the best option, the selection of which depends on the master’s own preferences and capabilities. For a comfortable method of cutting PVC panels with a hacksaw, see the video below:
[custom_ads_shortcode1]
Video instruction
Sources
- https://kachestvolife.club/stroitelstvo/materialy/chem-rezat-paneli-bez-usiliy
- https://stroy-podskazka.ru/paneli-pvh/chem-rezat/
- https://VashPlastik.ru/otdelka/steny/chem-rezat-pvh-paneli-vybor-instrumenta-pravila-tehnika-bezopasnosti
- https://vceremont.ru/chem-rezat-plastikovye-paneli/
- https://narodnyeokna.ru/chem-rezat-paneli.html
[collapse]
Similar posts:
- Installation of sandwich panels: technology and instructions for...
- How to cut a plastic window sill evenly
- How to work with an angle grinder correctly: step-by-step instructions
- Manufacturer of Japanese fiber cement panels…
- How to paint polypropylene pipes: choice...
- Connecting the hob to the power supply yourself
[Natalex] Xtar VC4 operation from a camping solar panel...
PVC panels are a modern finishing material that has successfully and deservedly gained popularity in the field of interior decoration. They attract buyers with their price, ease of maintenance, stylish appearance, and most importantly, simple installation technology that you can do yourself. Many people prefer them to tiles when decorating the walls and ceilings of bathrooms and toilets.
The only problem that the user faces during installation is that the standard length of the panels is 3 meters, despite the fact that the ceiling height in panel houses is usually about 2.5 meters. And here the question arises - how and with what to cut PVC panels without damaging them? We will consider the answer to this question in the article.
[custom_ads_shortcode2]
Feature of the material
PVC panels are a simple finishing material, the production of which uses the extrusion method based on raw materials - polyvinyl chloride. Thanks to its advantages, the material (plastic) has taken a strong place in the market. It is waterproof, easy to clean, not expensive, and has a large selection of colors.
Plastic panels are a convenient and lightweight material for surface finishing.
For the manufacture of plastic panels, the mold casting method is used. To give the desired color in one tone, additional dry mixtures are used, and to apply a pattern, thermal printing is used, using an auxiliary roller heated to a high temperature.
Plastic panels are used not only for finishing walls, but also for ceilings.
Important! If offset printing was used when applying different types of patterns, the cost of PVC panels will be much more expensive.
Polyvinyl chloride is used in the manufacture of these panels.
Which tool is suitable for cutting plastic panels?
Finishers have many ways to cut plastic in their arsenal. And everyone who carries out repairs on their own can choose any of these methods, use professional tools or improvised means, based on their needs and capabilities. Let's take a closer look at all the pros and cons of each method:
Plastic cutter . Sold at any hardware store. With its help, you can make an absolutely even cut on a PVC panel without much effort.
The only downside is that it only cuts in a straight line, so you won’t be able to make rounded cuts. If desired, you can construct the cutter yourself - from a strip of metal about 1 cm wide and 2 mm thick. One side will need to be sharpened at an angle of 45 degrees, and the handle will need to be wrapped with electrical tape so as not to cut your fingers while working.
Hacksaw . For plastic, a tool with small teeth is suitable; pay attention that the teeth on the blade are not spread in different directions. This way the cut will be even, smooth, and the plastic will not become frayed.
It is convenient to use a hacksaw to cut several panels at once, stacking them on top of each other. Jigsaw. With it, the process of cutting panels will be much faster than with a hand tool.
But there are some nuances of working with a jigsaw: 1. you should immediately turn off the pendulum stroke. 2.
use a fine-toothed file. 3. adjust the speed of the saw (choose the lowest so as not to melt the cut).
A jigsaw will do an excellent job of cutting stacked panels, the main thing is that the height of the stack does not exceed the length of the file.
Walking into any hardware store, you can see a wide range of products that are available to everyone. The availability of assortment in stores today is truly impressive. Are people ready to pay a lot of money for expensive materials?
Is it possible to make a luxurious renovation using cheap materials? Of course yes. Plastic panels remain the choice for many today.
[custom_ads_shortcode3]
Criteria limiting the technological process
For various types of plastics, there are a number of restrictions that must be taken into account during the manufacture of products using laser equipment. It is not recommended to cut PVC on such devices. Since when cutting it, acid is released, which negatively affects the device and forms corrosion on its components.
There are popular models of laser equipment. The initial device can be called a serial installation called Kamach 6090.
It is capable of cutting not only plastic materials, but also materials such as wood, fabric, including subsequent engraving on the final product in various fields of production.
The equipment called Rabbit SF-1525 has a wide table, and it is as a result of its large area that it is possible to process manufactured products with high precision. This uses relatively little time and leaves very little waste.
- What are the main criteria for quality extrusion equipment? Find out from our article.
- Find out which mixing device has the most affordable price and high performance - https://euroelectrica.ru/chto-takoe-i-kak-rabotaet-peremeshivayushhee-ustroystvo/
Sources:
https://haikara.ru/raznoe/kak-rezat-tolstyj-penoplast.html https://wikibath.ru/sekrety-raboty-s-pvh-panelyami-chem-luchshe-rezat-i-kak-eto-delat -razrezat.html https://euroelectrica.ru/chem-rezat-plastik/
What to cut with?
None The grinder is a tool that is suitable for cutting PVC panels; it leaves the cuts clean, which is important for many. Of course, this is a very common tool, but not everyone has it.
What to do in such a situation? In this case, an electric jigsaw can help cut the plastic panels. You should choose a jigsaw blade with a small tooth, testing it on an unnecessary piece in advance to make sure of the desired result. The ease of cutting panels is that you can cut several panels at once, saving time and effort.
What to do if neither one nor the other tool is at hand? In this case, there is no reason for frustration. After all, you can cut PVC panels even with an ordinary knife. Cutting with a regular knife is quite difficult. Of course, a construction knife is more suitable, but you can also make it yourself. To do this, you can take a piece of metal, approximately 3 to 5 mm. and sharpen one edge at an angle of 45, and simply wrap the other edge with electrical tape. But the most common option for cutting plastic panels is a stationery knife. An incision is made on the back side, and then the panel itself is broken. Using knives, cutting a panel is much easier than doing it with power tools.
[custom_ads_shortcode2]
Renovator
A renovator or multitool is a new tool whose operation is based on the principle of high-frequency vibration with low amplitude. It alone can replace several tools at once. Without going into details, we can say that, having such a unit, you won’t have to think about how to cut plastic, metal, wood and other materials, cut holes, grind, etc.
In this short video, among other tools for cutting panels, you will see the work of a renovator:
A few rules to follow
- Panels brought from outside at low temperatures must be warmed up. It is not recommended to do installation right away, as they are very sensitive.
- The easiest way to make markings is with a marker. Since it is clearly visible and also easily erased from the panel.
- Also, when cutting material, you must follow safety rules.
- Don't forget about any leftover trimmings. Do not allow them to be scattered around the room, otherwise you may injure your leg.
The high popularity of plastic panels is due to the large number of advantages inherent in this finishing material. One of the important advantages is ease of installation. There is only one nuance that can create difficulties. If it is necessary to finish rooms with a complex layout, you will have to decide how to cut the plastic panels, and how to do it carefully to prevent damage to the material.
[custom_ads_shortcode3]
Safety precautions
Don't forget about safety precautions!
When cutting plastic panels, especially with an electric tool (a jigsaw or grinder), there is a high probability that sawdust and fragments will fly off the material. Therefore, it is worth purchasing safety glasses and gloves in advance that will protect your eyes from injury, and it is recommended not to take them off until the end of the work.
Regardless of which tools you decide to use, the above tips will help you avoid the mistakes of most inexperienced decorators and create a cozy interior that will delight you for many years.
How to cut plastic panels
Plastic panels are easy to process. To cut the material you can use:
- Wood hacksaw
- Hacksaw for metal
- Electric jigsaw
- Construction knife
When choosing the best way to cut panels, you should consider several factors. If cutting will be done with a hacksaw, you need to use a blade with small teeth. It is advisable to use a tool designed for mixed or cross-cutting, the teeth of which are not set apart. This will create smooth cuts without burrs.
When working with an electric jigsaw, it is necessary to accurately calculate the pressure force, as the panel may break. You should not use a circular saw or grinder for this type of finishing. These devices will heat the plastic when cutting, releasing toxic substances. In addition, such a tool can break the panel.
After you decide what you will use to cut the plastic panels, take the necessary measurements; you need to draw a cut line on the front side of the panel. You can use a felt-tip pen for this. It will be clearly visible, and after cutting the line can be erased. When cutting, you must wear gloves and goggles to prevent splinters from getting into your skin or eyes.
Cutting is done on the front side. It is necessary to give the panel a slight slope. There shouldn't be any strong pressure.
If you use an electric jigsaw, you need to turn off the pendulum motion of the device. It is advisable to make several test cuts first to determine on which side of the panel the jigsaw creates an even cut. Using this device you can cut several panels at the same time.
Bulgarian
To carry out such work, using a large angle grinder will be inconvenient and unnecessary. A small grinder with a thin metal disc (0.8-1 mm) is best suited.
If it is necessary to simultaneously cut a large number of panels, they are fastened together and markings are applied. The cut is made from the front or back side. The quality of the end is obtained without defects. This power tool allows you to efficiently cut a panel or several at once.
